How-to · UK domestic

How to select the right cable size for UK domestic wiring

The cable size has to be right for the load it carries, the device that protects it, and the route it takes. Too small and it runs hot. Too large and you have paid more than necessary and the protection may not operate correctly. The IET On Site Guide gives most of the answers without needing the full wiring regulations tables for every job.

Helpful video reference. The Learn Electrics channel, a UK electrical education resource covering BS 7671 and City and Guilds content, explains how to match cable size to circuit breaker using the On Site Guide in "CABLE SIZE SELECTION AND THE OSG — BS7671 — ON SITE GUIDE — MATCHING CABLE AND CIRCUIT BREAKER SIZES". The same channel's short circuit video is referenced elsewhere on this site. Their approach to the OSG tables is practical and easy to follow.

Before you start. Selecting cable size is one part of circuit design. The full design process also includes choosing the correct protective device type and rating, checking the fault current is high enough to operate the device within the required time, and confirming the earthing is adequate. For a complete new circuit, these checks belong with a qualified electrician. This guide explains the cable-sizing element so you can understand and verify the choices being made on your home.

1. Establish the design current (Ib)

The design current is the maximum sustained current the circuit will carry in normal use. For fixed appliances this is simply the rated current: a 2.4kW kettle on a 230V supply draws roughly 10.4A. For socket circuits you cannot measure a future load, so BS 7671 uses the ring circuit rules (a ring serving up to 100m² is served by 32A protection with 2.5mm² cable). For lighting, add up the wattages of all the lamps on the circuit and divide by 230.

Design current tells you the minimum MCB rating you can choose.

2. Select the protective device rating (In)

The MCB or fuse rating must be at least equal to the design current. Standard B-type MCB ratings are 6, 10, 16, 20, 25, 32, 40 and 50A. Pick the next size up from your design current if there is no exact match: a 15A load gets a 16A MCB, not a 20A.

The device rating also sets the ceiling for the cable you can use. The cable's current-carrying capacity (after all correction factors) must be at least as high as the MCB rating. If it is not, either choose a smaller MCB or go up a cable size.

3. Look up the tabulated current capacity (It)

The On Site Guide Appendix (or BS 7671 Tables 4D1 to 4D5) lists the current-carrying capacity of standard cables by cross-section and installation method. The main installation methods for domestic work are:

For most domestic socket and lighting circuits using standard 70°C PVC twin and earth, the common reference values are: 1mm² gives around 13.5A clipped direct; 2.5mm² gives around 27A; 4mm² around 37A; 6mm² around 47A; 10mm² around 65A.

4. Apply correction factors

Three main factors reduce the tabulated capacity:

Multiply the tabulated capacity by all the applicable factors. The result must be greater than the MCB rating. If it is not, go up a cable size and repeat.

5. Check voltage drop

For most domestic circuits under 15 metres, voltage drop is not the limiting factor. For longer runs (a shed 40 metres from the house, or a lighting circuit serving a large open-plan ground floor), voltage drop can become significant. The OSG gives mV/A/m figures for each cable size. Multiply: mV/A/m × design current × run length in metres, then divide by 1000 to get the drop in volts. This must be below 3% of the nominal voltage for lighting (about 6.9V on a 230V supply) and 5% for power circuits.

If the drop is too high, move up a cable size. Larger cable has lower resistance and therefore lower voltage drop.

6. Common cable sizes for UK domestic circuits

In most east Kent homes, and in most UK houses built or rewired in the last 40 years, the standard sizes are:

These are typical starting points, not hard rules. The actual size depends on the specific load, the run, and the installation method. An electrician will confirm the correct size once they have surveyed the job.

Stop and call an electrician if: you find existing cable that looks undersized for its purpose (check if breakers trip under normal load, or if the cable feels warm to the touch during use); you are planning a new circuit and are unsure which correction factors apply; or you need to add circuits to a consumer unit that is already heavily loaded or has no spare ways.

When to call us

Richard sizes every cable correctly for its circuit before any work starts. If you are getting quotes for rewiring, new circuits, or an EV charger and want to understand whether the cable sizes being proposed are right, feel free to ask. There is no charge for a straight answer to a straight question.

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Every circuit Richard installs uses correctly sized cable for the load, the breaker and the run length. Free fixed quotes for all work.

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