How-to · UK domestic

How to run cable in surface trunking

Sometimes chasing walls is not on the table. In a rented property, a listed building, a room with a solid concrete floor, or anywhere the disruption of replastering feels unjustifiable, PVC surface trunking is the clean, code-compliant alternative. Done properly it looks neat, keeps cables accessible for future changes, and meets BS 7671 requirements without burying anything in the fabric of the building.

Helpful video reference. Nick Bundy of N Bundy Electrical, a NAPIT-registered electrician from Staffordshire, shows a real domestic trunking installation in his video "Dado Trunking in a House? Home office Sockets — Electrician". The job is running circuits in a home office using surface-mounted trunking rather than chasing — which is exactly the scenario this guide covers. The fixing method, corner pieces and socket mounting he uses are the standard approach for UK domestic trunking work.

Before you start. Isolate the circuit you are connecting to at the consumer unit, or disconnect the spur point, before touching any conductors. Confirm dead with an approved voltage tester. If the source circuit is a ring main or a feed from a fuse that is not clearly labelled, use a socket tester to identify the circuit before switching off, rather than guessing and turning off the wrong one.

1. Understand when trunking is (and is not) the right answer

Surface trunking works well for: adding sockets or a data circuit to a home office, running a new circuit along a brick or concrete wall that cannot be chased, improving the appearance of an existing surface cable run, and creating accessible, maintainable cable routes in a workshop or utility space.

It is not the right answer where the trunking itself would be at serious risk of mechanical damage (forklift paths, heavy vehicle areas), where it cannot be secured to the wall properly (crumbling plaster, or surfaces that will not hold a screw), or where an occupier might regularly interfere with the lid and expose live conductors.

In most domestic rooms, though, it is a perfectly legitimate installation method and a qualified electrician will use it routinely where conditions call for it.

2. Choose the right type of trunking

PVC trunking comes in several profiles:

For a home office with mains sockets and Cat 6 data cable, a two-compartment dado trunking keeps band 1 (data) and band 2 (mains) separated as BS 7671 requires. For a single socket spur across a brick wall, standard single-compartment trunking is perfectly adequate.

3. Calculate the cable fill

BS 7671 Regulation 522.8.1 limits cable fill to 45 percent of the internal cross-sectional area of the trunking. This is not pedantic: over-filled trunking traps heat, which degrades cable insulation and can reduce the current-carrying capacity of every cable inside it.

Add up the external cross-sectional areas of all the cables you plan to run (the manufacturer's data sheet gives this, or measure the diameter and calculate the area). If the total exceeds 45 percent of the trunking's internal area, go up a size. When in doubt, go bigger — trunking is cheap, and a sensible person leaves room for the cable run they will add in three years.

4. Plan the route and order the accessories

Walk the full cable route and mark every bend, junction and end point. Count the accessories you need:

Buy 10 percent more trunking than the measured length — mitre cuts and off-cuts add up.

5. Fix the trunking base to the wall

Snap a chalk line or use a spirit level to mark the run line before screwing anything. This takes five minutes and saves the embarrassment of a visibly cocked trunking run.

Screw the base channel to the wall at centres of no more than 500 mm (300–350 mm gives a neater result and less flex in longer runs). Use wall plugs in masonry or brick, timber screws directly into studwork. The screws go through the centre of the base channel where the lid clip conceals the screw head.

Cut the base channel and lid to length with a junior hacksaw or fine-tooth mitre saw. A mitre box gives cleaner 45-degree angled cuts for corners — PVC trunking manufacturers sometimes also supply pre-formed plastic corner pieces that avoid the need for mitred cuts altogether. Both are acceptable; the factory corners are faster and look consistent.

6. Route the cable

Feed the cable through the base channel before clipping the lid. For short runs this is straightforward. For longer runs (anything over three or four metres), use a cable fish tape or draw wire to pull the cable through.

Keep mains cables (band 2) in one compartment and data or communications cables (band 1) in another, or in separate runs of trunking. If both types must share the same trunking body, a divider strip is required. Mixing them without separation fails BS 7671 and can introduce noise onto data lines.

Do not force cables around tight bends — use the manufacturer's corner accessories instead. Kinked insulation is a slow fault waiting to happen.

7. Make all joints in accessible enclosures

This is where people sometimes go wrong. A connector or junction inside a sealed length of trunking is not accessible for inspection or maintenance. BS 7671 requires all electrical joints to be accessible. The right place for a junction is inside:

Never make a joint midway along a trunking run without providing an accessible enclosure at that point.

8. Fit the lid and final accessories

Once all cables are routed and connections made, clip the lid onto the base channel along the full run. Press firmly at each clip point so it snaps home evenly. Fit end-caps, corner pieces and coupler covers. The completed run should feel solid with no flexing or rattling when pushed.

Surface back boxes for the sockets or switches screw through the base channel into the wall behind. The socket faceplate then screws to the back box in the usual way.

9. Test before restoring power

Before switching the circuit back on, carry out a basic continuity and polarity check with a continuity tester or multimeter:

If you are adding a new circuit rather than extending an existing one, the new circuit needs a full set of initial verification tests to BS 7671 before the Electrical Installation Certificate is issued. That is work for a qualified electrician with the correct test equipment.

Stop and call an electrician if: the source circuit you are connecting to has no earth; the existing wiring at the spur point uses old colour codes (red/black) with no sleeving or labelling; the ring or radial circuit is already at maximum load; you cannot identify which circuit the source socket is on; or the installation requires a new circuit back to the consumer unit rather than a spur from an existing one.

When to call us

Running a surface trunking spur from an existing socket or FCU is within reach for a careful homeowner who can work safely around isolated circuits. The moment it turns into a new circuit from the consumer unit, or you discover the existing wiring is old or suspect, that is the point to call a qualified electrician. New circuits are Part P work in England and Wales and need a certificate on completion.

Richard covers Sandwich, Deal, Dover, Ramsgate and east Kent. Free quotes for new circuits, extensions and home office wiring.

Adding sockets or circuits in east Kent?

Richard wires new circuits and surface trunking installations across Sandwich and surrounding towns. Clean work, proper certification, fixed price agreed before the job starts.

Contact Richard

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